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MotorLogic

2021 Ford F-150

2021 Ford F-150: EcoBoost stumble and misfire in humid or damp conditions

Condensation collects in the air-to-air intercooler and gets pulled into the engine in a slug under hard acceleration, producing a momentary misfire.

Moderate
Diagnostic summary
Problem
EcoBoost stumble and misfire in humid or damp conditions on the 2021 Ford F-150
Severity
ModerateGet it looked at soon
Can you drive?
Short trips only
Typical repair
$0–$400
Usually reported at
Any mileage; climate-driven

What is different on the 2021 Ford F-150

The vehicle-specific detail — not the generic version of this fault.

The 2.7-liter and 3.5-liter EcoBoost engines use a front-mounted air-to-air intercooler. In humid conditions — Gulf Coast summers, foggy mornings, cool damp fall weather — moisture in the intake charge condenses on the cold intercooler core and pools at the bottom. Under light throttle nothing happens. Under a hard pull, airflow picks that water up and delivers it into a cylinder, and the engine stumbles hard enough to set a random misfire code.

Owners describe it as a shudder or a sudden loss of power while merging or passing that clears in a second, sometimes with a check engine light that goes out on its own after a few drive cycles. It is not an ignition failure, and replacing plugs and coils on this symptom is money spent for nothing.

  • The clear tell is weather correlation. If it only happens on damp mornings and never on dry days, this is condensation, not a coil.
  • Ford has addressed the condition on affected trucks with powertrain software changes and, in some cases, an intercooler drain modification. Ask a dealer to check for outstanding software for your VIN.
  • Diagnostic and software update: $0–$200 if under warranty coverage or as a goodwill update.
  • A stored P0300 with no cylinder-specific code and no ignition component history strongly favours this explanation over a mechanical fault.

Parts involved

What a shop will be inspecting or replacing on this job.

  • Charge air cooler (intercooler)
  • Intercooler outlet piping
  • Powertrain control module calibration

The fix and what it costs

Confirm the pattern is weather-dependent, install the latest powertrain software, and have the intercooler checked for standing water and correct drain function.

Typical repair cost
$0–$400
Usually reported at
Any mileage; climate-driven

Cost figures are national US estimates for planning purposes. Actual pricing varies with your vehicle, engine, location, shop labor rate, and whether OEM or aftermarket parts are used. Always get a written quote before authorizing work.

Other issues reported on the 2021 Ford F-150

← All 2021 Ford F-150 information